Woven fabrics have dominated the world of fabrics for a long time. But with advanced technologies, non-woven fabrics took over and are the future of fabrics. Industries like healthcare, agriculture, automotive, and other industrial sectors have openheartedly accepted non-woven fabric due to its flexibility, broad customization, and strength.
Leading this transformation is PAN Tex, a Non-Woven fabric manufacturer in India, which is setting an example by helping people understand the qualities of non-woven fabrics. Let’s understand how non-woven and woven fabrics are different from each other and why non-woven fabric is leading the fabric industry.
What are Non-woven and woven fabrics? Know the basic difference.
Before we compare the advantages of non-woven fabrics over woven fabrics, let’s understand the manufacturing process of both.
Non-Woven Fabric: Manufactured by creating bonds between polymers using mechanical, thermal, and chemical bonds. They skip the yarn stage altogether and convert it into fabric. Its manufacturing techniques make it versatile, strong, and designed for modern-day use.
Woven Fabric: It uses the traditional method of two yarns interlacing to produce the final fabric. It goes through a long process that involves spinning, weaving, and finishing steps before the final product is ready.
This structural difference gives non-woven fabrics advantages over woven fabrics in terms of performance, adaptability, and production efficiency. Let’s explore how non-woven fabrics are leading the way.
1. Technology and production efficiency
Non-woven Fabric: It is a modern fabric that requires technologies such as spunbond, meltblown, and needle-punched bonding. These techniques skip the traditional steps and transform the polymer directly into fabric in a single process.
Woven Fabric: It uses traditional techniques that include various steps. The first step is spinning yarn, warping, weaving, and finishing. It is a long process that requires skills and precise technique to produce a quality end product.
Why is Non-woven better?
Direct conversion of polymer to fabric skips various steps that reduce labour, time. Technology ensures precision and opens the scope for improvements.
PAN Tex is a non-woven fabric manufacturer in India, provides strong fabrics, have a uniform structure and are customizable. It showcases the dominance of non-woven fabrics over woven fabrics.
2. Customization and Flexibility
Non-Woven Fabric: The best part of using direct bonding techniques is, it provides control over fibre orientation, density, thickness, and bonding strength. Its best quality is that it is adjustable, which makes it suitable for different industries ‘ day-to-day use.
Woven Fabric: On the other hand, woven fabrics are rigid due to interlacing. It limits the control as the manufacturer can not adjust porosity, absorbency, and thickness.
Why is Non-woven better?
The level of customization gives a non-woven fabric advantage to be widely used in different areas, from soft hygiene products and surgical masks to tough industrial geotextiles and automotive linings.
3. Strength and performance
Non-Woven Fabric: These fabrics are resistant, have good strength, and flexibility as they are manufactured using multi-layer bonding techniques. PAN Tex’s non-woven fabrics offer an exceptional performance-to-weight ratio, which ensures durability without unnecessary bulk.
Woven Fabric: They have good tensile strength but are rigid, which makes them less suitable for areas where flexibility is needed.
Why is Non-woven better?
They have qualities like high resistance and are lightweight, which makes them a perfect choice to handle extreme conditions. Woven fabrics fail to match this.
4. Porosity and Protection
Non-Woven Fabric: Its porosity is adjustable, and it can control air permeability and provide liquid resistance. Therefore, it can be a breathable fabric that protects against contamination.
Woven Fabric: It’s naturally breathable but prone to contamination because of its large pore size. It lacks filtration and moisture control, making it unsuitable for many products.
Why is Non-Woven fabric better?
In the health and hygiene industry, controlled pore size matters. Non-woven fabric allows adjusting the size of pores to the extent that air and moisture can pass, but larger molecules like contaminants and liquids can not cross.
5. Hygiene and Safety
Non-woven fabrics: These are clean and safe as they require less contact with people and machines, and are disposable. To increase hygiene, they are designed for single use to reduce risks.
Woven fabrics: These are reusable but prone to high contamination and require proper cleaning and sterilization before reuse. Maintaining their hygiene is challenging in an extreme and sensitive environment.
Why is Non-Woven fabric better?
These are highly useful in hospitals, laboratories, and other sensitive places and in open environments where the risk of contamination is high. PAN Tex Non-woven manufacturers in India have developed fabrics that meet hygiene and safety standards, making their product a perfect choice for medical and sanitation applications.
6. Application Range
Non-Woven Fabrics: These fabrics dominate the industry, which require safety, security, and hygiene. But slowly, these are gaining popularity in other industries too. Some of the best industries that use non-woven fabrics are :
- Medical: Masks, gowns, wipes, drapes
- Agriculture: Crop covers, seed blankets, weed control sheets
- Automotive: Interiors, insulation, filters
- Construction: Roofing sheets, geotextiles, sound barriers
- Packaging: Protective wrapping and eco-friendly bags
Woven Fabrics: These are limited to areas where aesthetic appeal dominates the market, such as apparel, upholstery, or home textiles.
Suppose you belong to industries that require strong, hygienic fabric and are looking for the best recommendation for non-woven fabrics. In that case, one of the best choices is PAN Tex, a non-woven fabric manufacturer in India.
7. Cost and Scalability
Non-Woven Fabric: Its single and quick manufacturing process, customizing property, resistance, and strength make it a cost-efficient product. Any manufacturer can produce it on a large scale using machines and with minimal labor needs.
Woven fabric: Its manufacturing process is long and requires skilled labor to get the best final product. Therefore, its production is slow and requires large investments in labor and time.
Why are Non-Woven Fabrics the future?
- Its production is faster, cleaner, and more efficient than traditional woven fabrics.
- It is easily customizable for various needs because of its properties, like absorbency, breathability, water resistance, and UV protection.
- These are sustainable and eco-friendly because they require less water and energy, and are recyclable and biodegradable
- It’s lightweight and durable, making it useful in the health, medical, and hygiene industries.
Conclusion
When we talk about the comparison between non-woven vs woven fabrics few things are clear. Woven fabrics are traditional and may represent textile heritage, but non-woven fabrics are the future of every industry.
Its sustainability, resistance, and durability make it a better fit. Its customization gives scope for wider usage. With advanced production technologies, companies like PAN Tex, a non-woven fabric manufacturer in India, are building a strong foundation for non-woven fabrics.
Whether its healthcare, agriculture or any other industry, non-woven fabric is the future.
