The line manufactures a Composite Spunmelt fabric, which is a hybrid of ‘Spunbond’ and ‘Meltblown’ fabrics. Typically, the ‘Spunbond’ fabric provides the fabric with strength, while the ‘Meltblown’ fabric offers barrier, filtering & preventive qualities.
Depending on the application/end use, both types of fabrics are placed on top of one another to create a composite or multilayer structure.

• A Variety of Permutations and Mixtures:The machine can create a variety of thicknesses and basis weights, ranging from 10 GSM to 100 GSM, with different lengths and compositions.
• Multiple Color, Size, and Additives:The machine is capable of producing a variety of coloured fabrics that can be slit to the necessary sizes depending on the needs of the product. The line is well-equipped with additional accessories from reputable European suppliers.

The Spunbond Technology is used commonly for producing nonwoven fabrics. This technology comprises 4 processes, spinning, drawing, web formation and web bonding. Spunbond Technique offers superior tensile properties at a weight of fabric. In simple words, the fibers are spun and then they’re dispersed into a web through deflectors or they can be directed through air streams. Using this technique leads to faster belt speeds and cheaper costs.

This technology consists of a method called, ‘conventional fabrication of micro and nano-fibers’. In this technique, a polymer melt is extruded by small nozzles which are surrounded by high speed blowing gas. Here there’s a direct conversion of a polymer into continuous filaments which are integrated with the conversion of filaments into a nonwoven fabric.

To achieve the best denier in the fine filament’s die and spinnerets, one of the most critical components in the machine, we have technology from Enka Tecnica. It is for our Spunbond and Meltblown die and spinnerets. For many years, Enka Tecnica has been the go-to business for spinnerets and precision components. We are using 100% German highly specialized capillary designs for achieving the right denier and super fine fabric.