Spun-Melt Technology
The line manufactures a Composite Spunmelt fabric, which is a hybrid of ‘Spunbond’ and ‘Meltblown’ fabrics. Typically, the ‘Spunbond’ fabric provides the fabric with strength, while the ‘Meltblown’ fabric offers barrier, filtering & preventive qualities.
Depending on the application/end use, both types of fabrics are placed on top of one another to create a composite or multilayer structure.
- A Variety of Permutations and Mixtures:
The machine can create a variety of thicknesses and basis weights, ranging from 10 GSM to 100 GSM, with different lengths and compositions.
- Multiple Color, Size, and Additives:
The machine is capable of producing a variety of coloured fabrics that can be slit to the necessary sizes depending on the needs of the product. The line is well-equipped with additional accessories from reputable European suppliers.
Spunbond Technology
The Spunbond Technology is used commonly for producing nonwoven fabrics. This technology comprises 4 processes, spinning, drawing, web formation and web bonding. Spunbond Technique offers superior tensile properties at a weight of fabric. In simple words, the fibers are spun and then they’re dispersed into a web through deflectors or they can be directed through air streams. Using this technique leads to faster belt speeds and cheaper costs.
Meltblown Technology
This technology consists of a method called, ‘conventional fabrication of micro and nano-fibers’. In this technique, a polymer melt is extruded by small nozzles which are surrounded by high speed blowing gas. Here there’s a direct conversion of a polymer into continuous filaments which are integrated with the conversion of filaments into a nonwoven fabric.
Calendering: Andritz Kusters
To get the best bonding results, calendering is the most important component in the nonwoven machine. We are using the ‘neXcal twin aXcess’ three-roll nonwoven calendering technique to get the best bonding result for our ‘fabric for care’. The technology from Andritz is used to produce our nonwoven products. Andritz is recognized on an international level as specialists in machine technology. The ‘neXcal twin aXcess’ three-roll nonwoven calender is developed to open new horizons in terms of providing the best results of the fabric.
Die And Spinnerets: Enka Tecnica (Reifenhauser Group)
To achieve the best denier in the fine filament’s die and spinnerets, one of the most critical components in the machine, we have technology from Enka Tecnica. It is for our Spunbond and Meltblown die and spinnerets. For many years, Enka Tecnica has been the go-to business for spinnerets and precision components. We are using 100% German highly specialized capillary designs for achieving the right denier and super fine fabric.
Reicofil Design Technology
The Nonwoven machine design technology at PAN Tex is inspired by Germany's Reifenhauser Reicofil GmbH & Co. KG. Our technology provider is a world leader in the development of specialized equipment for the production of non-woven fabric.Their fabrics have the best tensile strength, tear resistance and uniform consistency among non-woven materials. Thus, the fabric becomes a complete solution for improved protection with excellent performance that is suitable for Hygiene Care, Health Care, Geo Care, Automotive Care, Lifestyle Care, Home care, Aqua Care and Agri Care applications. The technology makes it possible to consistently produce vast quantities of nonwovens that are especially light, soft, and durable while still upholding the highest standards of quality.
Value Treatments
We have a specialized, cutting-edge facility for both online and offline treatment. The technology is very capable of producing treatments such as:
- Antistatic.
- Alcohol Repellent – AR 7 – 9 categories with the highest needed Hydrostatic Head.
- AS & AR- Antistatic and Alcohol-Repellent
- Antimicrobial/Antibacterial
- Antiviral
- Additional Innovative Topical Treatments
Medical Fabric Treatment
Alcohol Repellent (AR) & Antistatic Treated (AS) - High Barrier,Single-Use SMS Fabrics are created by chemically treating SMS fabrics with Alcohol Repellent & Antistatic chemicals.These materials are used to produce surgical gowns and drapes that provide a high level of protection in surgical situations and user comfort for Surgeons, Nurses, Patients, and Healthcare Professionals.
The manufacturing procedure for AR-AS Treated SMS fabrics comprises mostly of two steps:
- Spunmelt Method
- Offline Treatment Method
